Detects unevenness and scratches by suppressing surface patterns using illumination from multiple segments

Application Examples of Appearance Inspection Using Photometric Stereo


Appearance inspection using photometric stereo with segmented lights

We’ll solve these challenges!

  • Unable to reliably detect characters and scratches due to patterns or textures on the workpiece.
  • Halation on the workpiece prevents stable detection.
  • Different workpiece colors require separate optimization of the optical system.

Photometric stereo solves these challenges

Imaging Examples

Molded Character Inspection of Tires
Workpiece
Workpiece

Imaging example of black rubber products that are difficult to binarize

imaged by illumination from <br>4 segments

imaged by illumination from
4 segments

After Image Processing
After Image Processing

Images can be acquired without the influence of shadows caused by the central recess.In addition, surface irregularities can be enhanced, making characters appear more clearly.

Character inspection of patterned tiles
Workpiece
Workpiece
After Image Processing
After Image Processing

By removing patterns and extracting unevenness, it is possible to acquire images in which characters can be easily recognized.

Heat seal inspection
Workpiece
After Image Processing
After Image Processing

Removes the pattern and halation and obtains information on the unevenness of the heat seal.

System Configuration Example

4 segment
4 segment
8 segment / 4 segment
8 segment / 4 segment

Equipment Introduction

Segmented Ring Lights (HPR2-DV Series)
Segmented Ring Lights (HPR2-DV Series)
custom-order

Segmented ring light with divided illumination areas.
Custom configurations are available, including illumination shape, size, number of segments, emitting color, and cable length.

PoE Enabled Controller CN-1024-4-EPOE
PoE Enabled Controller CN-1024-4-EPOE

PoE (Power over Ethernet) enabled LED Light Controller for 4 channels.

PD4 Series and PD4-A Series
PD4 Series and PD4-A Series

Digital control unit for 2 to 8 channels designed for ease of use in manufacturing sites

CD-VA Series
CD-VA Series

Compact and multifunctional DC input type control units (up to 4 channels)

Inspection Examples Using Photometric Stereo

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