Lighting Imaging Examples for the Food Industry

Imaging text on paper labels

Imaging text on paper labels
Workpiece
Beverage bottle
Before
LED ring light
LED ring light

Converged light in the center interferes with stable inspection.

After
SQR-56SW2
SQR-56SW2

The whole thing is evenly and brightly illuminated, making it possible to take an image of the label text.

Lights used for the imaging
  • Ring light SQR-56SW2
    Ring lights SQR-56SW2
    • Rings of bullet-shaped LEDs mounted on a square case
    • Provides direct light at a low angle from an angled emitting part
    • Provides direct light from the upper section

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging the Liquid Surface Level and text in PET Bottles

Imaging the Liquid Surface Level and texts in PET Bottles
Workpiece
PET bottles
Before
Before image

It is difficult to capture a clear image of the liquid surface and the printed text

After
Imaging with TH2-140X105SW
TH2-140X105SW

Liquid surface level and the printed text are clearly imaged.

Example configuration
Lights used for the imaging
  • Flat dome light TH2-140X105SW
    Flat dome light TH2-140X105SW
    • Achieved Further-Higher Luminance
    • Rich Product Lineup
    • Install freely to match your environment

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging the liquid surface level in large bottles

Imaging the liquid surface level in large bottles
Workpiece
Large bottle (Height: 400 mm, Capacity: 1.8 L)
Before
Before image

It is difficult to capture the liquid level and the label position

After
Imaging with TH2-500X500SW
TH2-500X500SW

The liquid surface level and the label position are clearly imaged.

Example configuration
Lights used for the imaging
  • Flat lights TH2-500X500SW
    Flat light TH2-500X500SW
    • Flat light units with an emitting surface of up to 500 x 500 mm
    • Supports large workpieces
    • Secures a large inspection area

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging the Appearance of Multi-Colored Workpieces for Color Determination

Imaging the Appearance of Multi-Colored Workpieces for Color Determination
Workpiece
Chocolate
HPR2-200FC: Full color (RGB) type
Imaging with HPR2-200FC: Full color (RGB) type  
Example configuration
Type of inspection Visual inspection
Workpiece Chocolate
Before -
After HPR2-200FC: Full color (RGB) type
Result Enables multi-color determination
Lights used for the imaging
  • Dome light HPD2-200FC
    Dome light HPD2-200FC
    • Provides diffused light evenly through the dome-shaped reflective panel
    • Achieved higher output than the conventional models
    • Added two sizes and an infrared and full color (RGB) type

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging text on aluminum bottle cans

Imaging text on aluminum bottle cans
Workpiece
Aluminum bottle cans
Before
Imaging with LED bar light
LED bar light

It is difficult to form an image of the text due to the influence of uneven illumination.

After
Imaging with LDM2-90RD2
LDM2-90RD2

It is possible to illuminate the whole thing evenly to form an image of the text.

Example configuration
Lights used for the imaging
  • Dome light LDM2-90RD2
    Dome light LDM2-90RD2
    • Light emitted from the LEDs is transmitted through the light-guiding diffusion plate
    • The uniformly diffused light from a wide emitting surface surrounds the whole workpiece
    • Featuring our unique heat dissipation structure

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging of Foreign Materials in Tea Leaves

Tea leaves
Workpiece
Tea leaves
Before
Imaging with LED dome light
LED dome light

It is difficult to image foreign objects using white light.

After
Imaging with LFXV-200IR860
LFXV-200IR860

Foreign objects can be imaged using infrared light.

Example configuration
Type of inspection Foreign materials inspection
Workpiece Tea leaves
Before LED dome light
After LFXV-200IR860: Infrared Type
Result Emphasizes foreign material
Lights used for the imaging
  • Flat dome light LFXV-200IR860
    Flat dome light LFXV-200IR860
    • Recreates the effect of dome lights using thin case design
    • Bright and clear field of view using new light-guiding plate
    • Reduces image irregularities and moire due to the surface dot pattern

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging the Appearance of Food Packages

Food packages
Workpiece
Food packages
Before
Imaging with LED dome light
LED dome light

Shadows from the lighting aperture obscure the center of the container, making imaging difficult.

After
Imaging with LFXV-300SW
LFXV-300SW

Uniformly lights the container all the way to the bottom, enabling imaging of the container appearance.

Example configuration
Type of inspection Visual inspection
Workpiece Food package
Before LED dome light
After LFXV-300SW
Result Improved uniformity
Lights used for the imaging
  • Flat dome light LFXV-300SW
    Flat dome light LFXV-300SW
    • Recreates the effect of dome lights using thin case design
    • Bright and Clear Field of View Using New Light-Guiding Plate
    • Reduces image irregularities and moire due to the surface dot pattern

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging the Appearance of Cans (Top Surface)

Imaging the Appearance of Cans (Top Surface)
Workpiece
Cans (Top surface)
Before
LED Flat Dome Light (Blue)
LED Flat Dome Light (Blue)

It is difficult to capture the texture of the top surface.

After
LFX3-100IR860 (Infrared)
LFX3-100IR860 (Infrared)

The printed ink transmits infrared light so that the texture of the top surface is evenly captured.

Lights used for the imaging
  • Flat dome light LFX3-100IR860 (Infrared)
    Flat dome light LFX3-100IR860 (Infrared)
    • Recreates the effect of a Dome Light with a thin case design
    • High output to match high-speed inspection
    • Expanded product lineup: 28 models in total

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Fluorescence Inspection of Printed Markings on Aluminum Can Bottoms

Fluorescence Inspection of Printed Markings on Aluminum Can Bottoms
Workpiece
Aluminum Can
Before
Imaging with LED visible light
Imaging with LED visible light

With white illumination, it is difficult to detect the printed markings on the can bottom.

After
Imaging with LDL-138X12UV3-365-N
LDL-138X12UV3-365-N

With a high-intensity UV light, fluorescence imaging is possible.
By using the optional filter, images can be captured with enhanced contrast.

Lights used for the imaging
  • Ultraviolet light LDL-138X12UV3-365-N
    Ultraviolet light LDL-138X12UV3-365-N
    • Equipped with high-intensity UV LEDs
    • Available in two types: Narrow and Wide
    • Custom designs available to suit your application

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Inspection of foreign materials in powdered coffee

Workpiece
Powdered coffee
Before
Imaging with LED dome light
LED dome light

It is difficult to image foreign materials

After
Imaging with LDL-222X42CIR
LDL-222X42CIR

It is possible to image the foreign materials in powdered coffee (imaged with hyperspectral camera)

Lights used for the imaging
  • SWIR / Hyperspectral Imaging Light LDL-222X42CIR
    SWIR / Hyperspectral Imaging Light
    LDL-222X42CIR
    • We propose a wide range of applications with wavelength characteristics from visible light to near infrared (around 2500 nm)
    • For imaging with a hyperspectral camera that requires high output
    • The special halogen lamp achieves long life
    • The unique optical design suppresses heat rays and minimizes damage to the inspected object

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Moisture Content Inspection of Rice Grain

Workpiece
Rice Grain
Before
Imaging with LED visible lighting
LED visible lighting

It is difficult to distinguish differences in moisture content.

After
Imaging with LN-200CIR
LN-200CIR

1450 nm illumination enables differentiation of rice grains with different moisture content.

Lights used for the imaging
  • SWIR/hyperspectral imaging light LN-200CIR
    IR light (convergent type) LN-200CIR
    • The special halogen lamp achieves longer life
    • The rod lens converges irradiation for imaging with an infrared line scan.

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging the Appearance of Containers

Food containers
Workpiece
Food containers
Before
Imaging with LED ring light
LED ring light

It is difficult to image the surface evenly.

After
Imaging with LFX3-100SW
LFX3-100SW

The printed patterns on the surface are clearly captured.

Example configuration
Type of inspection Visual inspection
Workpiece Food (Yogurt containers)
Before LED ring light
After LFX3-100SW
Result Improves the uniformity
Lights used for the imaging
  • Flat dome light LFX3-100SW
    Flat dome light LFX3-100SW
    • Recreates the effect of a Dome Light with a thin case design
    • High output to match high-speed inspection
    • Expanded product lineup: 28 models in total

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Imaging Foreign Materials Mixed in Food

Imaging Foreign Materials Mixed in Food
Workpiece
Macaroni
Before
HPD2-200SW
HPD2-200SW

It is difficult to image the foreign materials using white light.

After
HPD2-200IR860
HPD2-200IR860

It is possible to image the foreign material using infrared light.

This workpiece was processed by CCS for sample imaging.
Example configration
Type of inspection Foreign material inspection
Workpiece Macaroni
Before HPD2-200SW
After HPD2-200IR860
Result Emphasizes the foreign material
Lights used for the imaging
  • Dome light HPD2-200IR860
    Dome light HPD2-200IR860
    • Provides diffused light evenly through the dome-shaped reflective panel
    • Achieved higher output than the conventional models
    • Added two sizes and an infrared and full color (RGB) type

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

MACHINE VISION LIGHTING SELECTION GUIDE

MACHINE VISION LIGHTING SELECTION GUIDE

"We want to achieve stable and reliable image inspection."
"We're not sure what kind of imaging is possible."
"We don't know how to choose the right lighting."

If these challenges sound familiar, this guide is for you.

We've prepared a guide that clearly explains the fundamentals of machine vision inspection and lighting selection.
Whether you're new to machine vision or looking to strengthen your knowledge, this guide covers the essential points in an easy-to-understand format.

Learn why there are so many different types of machine vision lighting, why selecting the right lighting is critical to inspection performance, and how lighting affects imaging results.
The guide includes illustrations and real imaging examples to help you understand the concepts.

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Imaging Cases by Industry