Lighting Imaging Examples for Other Industries

Inspection of Engraved Characters on Patterned Tiles

Inspection of Engraved Characters on Patterned Tiles
Workpiece
Tile
Before
Before

Character recognition is difficult due to the tile pattern.

After
HPR2-DV
HPR2-DV

The pattern can be removed and surface irregularities extracted, enabling the acquisition of images that facilitate character recognition.

Lights used for the imaging
  • Segmented illumination light HPR2-DV Series
    Segmented illumination light HPR2-DV Series
    • HPR2-DV Series ring lights with segmented emitting areas
    • Effective for appearance inspection using photometric stereo
    • Achieved through a solution combining multi-directional illumination and image composition

    This is a made-to-order product.
    Please contact your sales representative for more information.

Tile Surface Appearance Inspection

Tile Surface Appearance Inspection
Workpiece
Tile
Before
LDL2-119X16SW2 (2 units)
LDL2-119X16SW2 (2 units)

Due to illumination unevenness caused by two bar lights, it is difficult to image the tile surface and appearance.

After
LDL2-119X16SW2 (4 units) + Brackets
LDL2-119X16SW2 (4 units) + Brackets

The surface and appearance can be imaged brightly and uniformly by illuminating the workpiece from four directions using four bar lights.

Lights used for the imaging
  • Bar light LDL2-119X16SW2 (4 units) + Brackets
    Bar light LDL2-119X16SW2 (4 units) + Brackets
    • Bar lights that use surface-mounted LEDs
    • Available in 141 models
    • Illumination direction and angle can be freely adjusted

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Seal Inspection of Transparent Straw Packaging

 Seal Inspection of Transparent Straw Packaging
Workpiece
Straw Packaging
Before
Before

The seal condition is difficult to inspect.

After
TH2-140X105SW-PM
TH2-140X105SW-PM

The seal condition can be clearly imaged.

Example configuration
Lights used for the imaging
  • Flat light TH2-140X105SW-PM
    Flat light TH2-140X105SW-PM
    • Provides a light of high-directivity
    • Abundant emitting surface sizes
    • Ideal for workpiece contour extraction

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Push Pin Shape Inspection

Push Pin Shape Inspection
Workpiece
Push pin
Before
LED flat light
LED flat light

When illuminated from behind with a flat light, the transparent areas remain visible.

After
MFU-34X30BL2-12, MFU-34X30BL2-24
MFU-34X30BL2-12, MFU-34X30BL2-24

With collimated lighting, the illumination is refracted by the resin, allowing the transparent areas to be imaged as completely black.

Lights used for the imaging
  • Coaxial light MFU-34X30BL2-12, MFU-34X30BL2-24
    Coaxial light MFU-34X30BL2-12, MFU-34X30BL2-24
    • Provides light with high parallelism using original lighting technology
    • Light convergence can be adjusted according to the lens on the imaging side
    • Ideal for high-precision dimensional measurement and scratch/wrinkle inspection

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Foreign Material Inspection on Paper

Foreign Material Inspection on Paper
Workpiece
White paper (Tissue)
Before
White bar light
White bar light

Fluorescent observation is difficult with white light.

After
LNSP-300UV3-365-FNNR
LNSP-300UV3-365-FNNR

Fluorescent observation for foreign material, such as dust, is possible.

Lights used for the imaging
  • UV line light LNSP-300UV3-365-FNNR
    UV line light LNSP-300UV3-365-FNNR
    • UV-LED light ideal for fluorescence excitation applications
    • Available in a Wide Type for wide-area illumination and a Narrow Type for long-distance illumination

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Presence/Absence Inspection of Packaging Film Tape

Presence/Absence Inspection of Packaging Film Tape
Workpiece
Sticky note
Before
LED visible light
LED visible light

With white light, the contrast between the packaging film tape and the sticky note is low.

After
LDR2-100UV3-365-N
LDR2-100UV3-365-N

Fluorescence observation is possible using high-output UV light.
By using an optional filter, high-contrast imaging can be achieved.

Lights used for the imaging
  • UV Light  LDR2-100UV3-365-N
    UV Light LDR2-100UV3-365-N
    • Equipped with high-output UV LEDs
    • Available in narrow and wide types
    • Custom shapes available for various applications

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Dirt Inspection on Fiber Workpieces

Dirt Inspection on Fiber Workpieces
Workpiece
Tracing paper
Before
LNSD-300SW(A)
LNSD-300SW(A)

The light-emitting surface is narrow and the angle of light to the surface is small, reducing the overall light hitting the paper and making it difficult to see the dirt.

After
LB-300X150BL
LB-300X150BL

The large light-emitting surface allows light to hit the paper from multiple directions, making it easier to see the difference between dirt and paper.

Lights used for the imaging
  • Diffused bar lights LB Series
    Diffused bar lights LB-300X150BL
    • Wide emitting surface uniform diffused lighting
    • Total of 338 models wide lineup
    • High power type with overdrive also available

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Scratch Inspection of Uneven Mats

Scratch Inspection of Uneven Mats
Workpiece
Joint mat
Before
Before

It is difficult to image foreign materials and contaminants.

After
LB-600X150SW x 2 units
LB-600X150SW x 2 units

Clear imaging of scratches by suppressing shadows on uneven surfaces.

Example configuration
Lights used for the imaging
  • Diffused bar lights LB Series
    Diffused bar lights LB-600X150SW
    • Wide emitting surface uniform diffused lighting
    • Total of 338 models wide lineup
    • High power type with overdrive also available

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Glass Lamination Inspection

Workpiece
Glass
Before
General white LED
General white LED

Interference fringes and their pattern anomaly are not visible with general white LED.

After
RGB light for interference fringe inspection
RGB light for interference fringe inspection

Visualized lamination anomaly with light for interference fringe inspection.

Lights used for the imaging
  • Lights for interference fringe inspection LDF-NB Series
    Lights for interference fringe inspection LDF-NB Series
    • Replacement for fluorescent lights and sodium vapor lamps
    • Four emission colors (red, green, blue, full-color RGB) available to suit individual needs

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

Film Coating Presence Inspection

Workpiece
film
Before
No coating
No coating

Interference fringes are not visible when there is no coating.

After
With coating
With coating

Interference fringes are visible with coating.

Lights used for the imaging
  • Lights for interference fringe inspection LDF-NB Series
    Lights for interference fringe inspection LDF-NB Series
    • Replacement for fluorescent lights and sodium vapor lamps
    • Four emission colors (red, green, blue, full-color RGB) available to suit individual needs

    A wide variety of lighting shapes and wavelengths are also available.
    Please contact your sales representative for more information.

MACHINE VISION LIGHTING SELECTION GUIDE

MACHINE VISION LIGHTING SELECTION GUIDE

"We want to achieve stable and reliable image inspection."
"We're not sure what kind of imaging is possible."
"We don't know how to choose the right lighting."

If these challenges sound familiar, this guide is for you.

We've prepared a guide that clearly explains the fundamentals of machine vision inspection and lighting selection.
Whether you're new to machine vision or looking to strengthen your knowledge, this guide covers the essential points in an easy-to-understand format.

Learn why there are so many different types of machine vision lighting, why selecting the right lighting is critical to inspection performance, and how lighting affects imaging results.
The guide includes illustrations and real imaging examples to help you understand the concepts.

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Imaging Cases by Industry